Palletgate

From this...

From this…

...to this in four easy steps.

…to this in five easy steps.

 

 

 

 

 

 

 

 

 

 

 

As regular readers of thesnailofhappiness will know, there are four chickens who take delight in trying to escape from their end of the garden in order to wreak havoc in the vegetable beds. Indeed, now Purdie seems to be having a holiday from laying eggs (perhaps she has reached the henopause, I don’t know), half our hens appear to have formed an escape committee.

To thwart their attempts, we had put a makeshift barrier across the path, between the house and the fruit cage. However, the chicks have become more and more resourceful and were making use of their returning flight feathers to scale the ever-increasing height – we were in an arms race (a wings race?) with the hens!

The barrier, as you can see, had become completely unwieldy to move and was also slowly falling apart. Time to build Barrier 2.0!

Here's one I found lying around earlier

Here’s one I found lying around earlier

In the good traditions of re-purposing, I decided to use a pallet to construct the gate. The only things I ended up buying were a set of hinges, some fence staples and a large bottle of whisky (I hate DIY, it always goes wrong for me and that’s before I have even started on the alcohol).

This pallet came from the builders’ supplier down the road, and had already been reused as a step (into the raised area where the chickens live) and a piece of decking (well, OK, I left it lying around but it could’ve been decking if I had chosen to view it that way). Then I decided to put some shelves in a cupboard in my office and used the middle strut of the pallet as a shelf support. I was pleased I had done this because it cut down the overall weight of the finished gate whilst not detracting from structural integrity*. It was like I had planned it or something.

The mesh came from Perkin’s old aviary/building-of-a-million-and-one-uses at High Bank. We already know how good it is at keeping in the chickens, as there are five sheets along the front fence protecting the outside world from Esme and her beaky gang (a.k.a. “Beaky Fliers”).

So, in five easy steps (and a million little, really difficult ones)…

1. Attach hinges to pallet

Attaching the hinges. Note the spirit level - it told me I needed another whisky.

Attaching the hinges. Note the spirit level – it told me I needed another whisky.

Having removed one of the slats, there was nowhere really to attach the hinges so I replaced the slat (it had only taken about half and hour and a bruised thumb to remove so, hey!) just slightly to the left, nearer the middle. I still can’t use all the holes but the worst that can happen is the hinge can bend if it isn’t thick enough.

2. Drill holes in the wall of the house for the hinges.

I hate this bit. I like to think I worked hard to earn the money to pay for that wall (well, buy it off the mortgage company) and the thought of removing a piece of it, however small, makes me very nervous. The fact that I might hit the water pipe or an electricity cable is also kicking around my brain somewhere, but frankly it is eclipsed by the idea that, by drilling 6 holes in the wall, the house might fall down.

As you can see, it didn’t. Still, if it did, I know how to put up a yurt!

3. Make sure that the gate opens fully as intended.

Here, because there is a window sill one way and a pipe the other, positioning the gate so that it can hit both is very important. OK, it isn’t. The pallet is just too tall to fit under the window, but that doesn’t matter too much, as long as there is enough room to push our SmartCart** past.

4. Attach mesh to pallet and fashion an anti-wobbly device (Patent Pending***)

The mesh is so tall that it is prone to wobbling in the lightest of gales so I used another slat from a different pallet, removed the nails (having prised it off with a combination of a screwdriver, a jemmy and some interesting Anglo-Saxon) and cut the end into a T shape to fit between the slats. A few nails later and hey presto! No more wobbling. Well, not much anyway.

Stapling the mesh to the pallet

Stapling the mesh to the pallet

Fashioning an anti-wobbly device

Fashioning an anti-wobbly device

 

 

 

 

 

 

 

 

5. Attach gate to wall, fashion a latch arrangement and make a cup of tea

Look! It even opens!

Look! It even opens!

Note the strange bit of wood just below the top on the right-hand side. This is a latch-thing that goes behind the not-very-upright upright of the fruit cage. It’s just a bit of wood that fell off the pallet when I removed a slat (I think it was a spacer or something) that I kept because “it might come in use one day”. It’s good, because I have a million other bits of crap whose days have yet to come.

After a cup of tea, I went back to admire my manly handiwork. The gate opened but…now it was dragging on the ground. I could see the problem immediately – the lower hinge had bent because there wasn’t enough support for it. I removed Gate 2.0, replaced Gate 1.0 and went in for a large glass of wine****.

I swear I could hear the chickens laughing on the other side of the barrier.

oOo

* As a Star Trek fan, I know just how important structural integrity can be. It even has its own field, for crying out loud, and usually goes wrong just minutes into an episode.

** A posh two-wheeled wheelbarrow. We have had ours for years and apart from a bit of a crack in the buckety-bit (I don’t know the technical term), it still does sterling service.

*** Pending the Patent Office regressing to 1852.

**** Or a bottle, as I call it.

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Categories: Sustainable Stuff | Tags: , , , , | 19 Comments

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19 thoughts on “Palletgate

  1. We had a similar problem with a dragging gate. In the end Dad screwed a piece of wood to the wall and then attached the hinges to that. It was solved until a guest leant on the gate and pulled the piece of wood off. Then dad used massive screws and glue on the wood to make it stay on the wall. The same happened again, different guest though.
    Finally Dad used three strips of metal as bracers to hold the piece of wood to the wall, and the massive screws and the glue, and some silicone squeezed down the sides. So far it has stayed there…

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    • Fortunately, the gate is not in a place where it is conducive to have a lean. My solution is in the next post (hey, us writers like suspense!) but it’s similar to your Dad’s – I am bearing his answer in mind though should the chickens manage to pull the gate off the wall, which I wouldn’t put past them!

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  2. Pingback: Palletgate | The Snail of Happiness

  3. Reminds me we have a gate in our chicken area needs replacing before it falls apart and a gate on the house that needs a new bit of wood attaching to the wall.

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    • I can recommend using a pallet for the job! I have the DIY skills of a hedgehog (with apologies to all those Craftshogs out there) and yet the gate, and more importantly the house, are still standing (touch wood)!

      Can you use a bit of the old gate from the chicken area to fix the gate on the house?

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  4. Let’s hope Esme, Perdita and Black Aliss recognise The Gate as the Final Frontier….

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    • Sadly, Lorna still sees it as a gate to The Undiscovered Country (and possibly The Search for Flock) but we’ve clipped her wings now so she can’t do her acrobatics and fly over.

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  5. I love this gate! I have used pallets for all kinds of things. Some of my raised beds are made from them and I am going to use one for the base of my bug hotel!
    Nice post!

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    • I am a recent convert to the wonderifficness* of pallets – despite my reluctance towards DIYing, I am sufficiently motivated to try making a garden chair next (although possibly less enthused about actually sitting in it afterwards).

      A bug hotel – a Premier Inn-sect perhaps?

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  6. loved this post. Bottoms up …

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    • Thank you! I can hear the sound of virtual glasses clinking! Or it may be the chooks planning their next escape attempt…

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  7. A Pallet-able piece of work.

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